Servo Energy Saving Injection Molding Machine

Servo close-loop energy saving

Hybrid servo drive offers fast response, high accuracy and constant torque. Precise pressure and flow control in hydraulic system eliminates energy loss and reduce waste of energy. Servo motor rotates only whenever it needs. This new technology is linking manufacturing technique into Green concept and creating more value to customers.

Power-consumption curve during injection molding

Power-consumption curve during injection molding

Excellent performance and feature

1.Smart power saving: Significant power efficiency during holding pressure and cooling.

2.Ultra power output: High torque can be easily produced at low rpm.

3.Super fast response speed: System start to max output takes

50 ms.

4.High precision and high accuracy on each shot: Mold clamp, injection, pressure holding metering close-loop control and low internal leakage.

5.Low system temperature: Decreases system temperature by 5~10°C to save cooling cost and eliminate demand of oil change.

6.Ego-friendly design: Low noise (

70dbA) and low consumption of cooling water.

Structure of hybrid servo system

Test of power saving

Products:RJ45 socket

Material:ABS

Cycle time	17.0 second
Holding pressure	1.8 second
Cooling	6.0 second

Model	Motor	Duration of test run	Total shots	Total power consumption	Hourly power consumption	Yearly cost of electricity
180SSIIA	30HP	4 hr	850	48.32 kw	12.08 kw/hr	NTD 134450
180SSIIA-SV	30HP	4 hr	837	13.13 kw	3.28 kw/hr	NTD 36506
Yearly dollar save NTD 97944
Condition: 12hr/day, 265hr/year, NTD 3.5kw

ITEMS	UNIT	50SSIIA-SV		100SSIIA-SV		120SSIIA-SV		140SSIIA-SV		160SSIIA-SV		180SSIIA-SV		200SSIIA-SV		250SSIIA-SV		280SSIIA-SV		320SSIIA-SV
		A	B	A	B	A	B	A	B	A	B	A	B	A	B	A	B	A	B	A	B
INJECTION UNIT
Screw Diameter	mm	28	32	36	40	40	45	40	45	45	50	45	50	50	55	55	60	60	65	65	70
Theoretical Shot Volume	cm3	89	116	165	203	237	300	237	300	329	406	358	442	477	577	641	763	763	895	1015	1177
Shot Weight of Injection (PS)	g	93	122	173	214	249	315	249	315	346	427	376	464	501	606	673	801	801	940	1066	1236
Injection Stroke	mm	160		180		210		210		230		250		270		300		300		340
Injection Pressure	kg/cm2	2202	1686	1771	1435	1839	1453	2060	1628	1802	1460	1996	1617	1930	1595	2101	1766	1907	1625	1746	1505
Injection Rate	cm3/sec	70	91	109	134	126	159	137	173	178	220	161	198	199	241	220	262	242	284	323	375
Injection Speed	mm/sec	114		107		100		110		112		101		112		93		86		98
Screw Rotation Speed	R.P.M	300		300		300		275		250		250		188		180		180		200
Plasticizing Capacity(PS)	g/sec	14	20	42	53	53	60	50	55	50	71	50	71	53	72	69	72	81	88	98	111
CLAMPING SYSTEM
Mold Clamping Force	ton	50		100		120		140		160		180		200		250		280		320
Mold Opening Stroke	mm	215		300		320		345		390		420	530	490		540	620	575		620	720
Max Daylight	mm	535		660		770		795		870		940	1050	1040		1120	1200	1195		1260	1360
Mold Thickness	mm	100-320		120-360		130-450		130-450		160-480		160-520		180-550		200-580		220-620		220-640
Space Between Tie Rods(H×V)	mm	341×238		360×360		410×370		410×410		440×400		460×460		510×510		555×555		576×576		630×630
Platen Dimension(H×V)	mm	470×405		530×530		600×560		600×600		650×605		670×670		750×750		820×820		856×856		940×940
Ejector Force	ton	2.5		3		3.5		3.5		4		4		4.5		5		5.5		6
Ejector Stroke	mm	60		70		90		90		115		115		130		145		160		160
POWER SYSTEM
Servo Motor	kw	12		12		18.7		18.7		28.3		28.3		28.3		36.7		36.7		56
Heater	kw	4.7		5.9		6.7		6.7		7.6		7.6		11		14		16		20.5
Temperature Zones	zone	3		4		4		4		4		4		5		5		5		5
Oil Tank Capacity	liter	120		170		200		210		225		250		300		550		650		700
GENERAL
Machine Dimension(L×W×H)	m	3.6×1.0×1.5		4.0×1.1×1.7		4.4×1.1×1.7		4.4×1.1×1.7		4.5×1.1×1.7		5.1×1.2×1.8		5.3×1.4×1.8		5.5×1.6×1.9		6.3×1.6×2.0		6.3×1.7×2.0
Machine Weight	ton	2.8		3.8		4.5		4.8		5.5		6.5		7.6		9		11		13.5

ITEMS	UNIT	400SSIIA-SV		450SSIIA-SV		600SSIIA-SV		700SSIIA-SV		800SSIIA-SV		1000SSIIA-SV		1200SSIIA-SV		1400SSIIA-SV		1680SSIIA-SV		2200SSIIA-SV
		A	B	A	B	A	B	A	B	A	B	A	B	A	B	A	B	A	B	A	B
INJECTION UNIT
Screw Diameter	mm	70	75	75	80	80	85	85	90	95	100	100	110	100	110	110	120	130	140	150	160
Theoretical Shot Volume	cm3	1281	1470	1669	1899	2035	2297	2603	2919	3507	3886	4239	5129	4239	5129	5129	6104	7761	9001	11922	13565
Shot Weight of Injection (PS)	g	1345	1544	1753	1994	2136	2412	2733	3064	3682	4080	4451	5386	4451	5386	5386	6409	8149	9451	12518	14243
Injection Stroke	mm	370		420		450		510		550		600		600		600		650		750
Injection Pressure	kg/cm2	1682	1465	1669	1467	1752	1552	1850	1650	1886	1702	2007	1659	1938	1662	1882	1581	1721	1439	1739	1500
Injection Rate	cm3/sec	382	438	392	560	469	529	500	560	600	663	690	835	648	785	767	913	1134	1316	1477	1680
Injection Speed	mm/sec	99		111		93		88		85		88		84		85		90		88
Screw Rotation Speed	R.P.M	192		213		178		171		200		216		195		190		180		170
Plasticizing Capacity(PS)	g/sec	107	115	128	148	138	177	170	181	174	201	217	239	205	226	223	243	251	276	305	335
CLAMPING SYSTEM
Mold Clamping Force	ton	400		450		600		700		800		1000		1200		1400		1680		2200
Mold Opening Stroke	mm	675		745		845		900		1040		1160		1240		1370		1530		1730
Max Daylight	mm	1375		1525		1695		1820		2190		2390		2560		2820		3080		3400
Mold Thickness	mm	250-700		300-780		320-850		360-920		400-1150		450-1230		450-1320		500-1450		500-1550		600-1650
Space Between Tie Rods(H×V)	mm	680×680		750×750		850×850		920×900		980×950		1150×1050		1260×1160		1380×1280		1580×1480		1780×1680
Platen Dimension(H×V)	mm	1010×1010		1110×1110		1230×1230		1330×1310		1400×1370		1680×1580		1810×1710		1980×1880		2240×2140		2470×2370
Ejector Force	ton	6.5		7.5		8		9		10		12		12		14		16		18
Ejector Stroke	mm	180		220		220		250		250		250		250		260		280		320
POWER SYSTEM
Servo Motor	kw	56		67		67		73.4		112		112		123		134		168		179
Heater	kw	20.5		22.5		24.3		26		32		38		40		42.8		47		47
Temperature Zones	zone	6		6		7		7		7		8		8		8		9		9
Oil Tank Capacity	liter	700		750		820		860		1300		1600		2000		2400		2800		3400
GENERAL
Machine Dimension(L×W×H)	m	7.0×1.8×2.0		8.0×2.0×2.3		8.6×2.1×2.1		9.4×2.0×2.5		11×2.4×2.6		12×2.5×2.7		12.3×2.6×2.7		12.5×2.7×2.7		13×2.8×2.8		14.8×3.0×3.0
Machine Weight	ton	16.5		20		25		30		38.5		55		61		70		95		150
Shot weight is based on polystyrene at gravity of 1.05 with power source 220V,60Hz. Specification or color of machine is subject to change without prior notice.